E550 automatic edge bander

automatic-edgebander-with-chain-feeding-system-premilling-corner-rounding-unit-e550cr-e550pmcr

TOUCHME ..10’’ E550CRT

The first and only figurative control with inmediate understanding on the market.
It is fitted with a figurative interface for programming and diagniostics.
Productivity control in any moment.
User friendly from the first use.
PLC and ENCODER controlled logic functioning
Complete with:
- Thermostatic glue control with automatic stand-by and glue temperature Indicator in case not using.
- Diagnostic system with messages for machine use and maintenance
- Statistical operating data: total hours of machine use, total and partial meters of edge used
• Chain panel feeder with rubber pads mounted on a steel chain with lubrication system
• Top pressure bar with a double row of rubber wheels mounted on bearings, height can be adjusted by means
of a handwheel fitted with a metric position dial.
• Pre milling group with diamond cutterblocks and two (HF) high frequency motors with Independent movement
• Feeding fence with micrometric adjustment
Variable milling from 0 to 2 mm, adjustable with a knob and numerical dial.
• Edge Feeding
feeding synchrony between the panel and the edge to guarantee a perfect glueing
• Pneumatic edge - cutting shear from coil with horizontal oscillatory movement.
• Teflon-coated glue pot allows complete and fast cleaning.
Fitted with 6 electrical heating elements (4 in the glue pot, 1 in the turret and 1 inside the glue spreading roller).
Gluing unit with standard EVA/PUR upper glue pot
Allows you to work with both polyurethane glue (PUR) and EVA glue
- With the latest generation of PUR glues, it is possible to stop the machine for several days (up to 4) without having
to perform any cleaning operation
- Manual granule loading (tank capacity 1.4 kg)
- Automatic setting by PLC of temperature parameters depending on the glue used
- Automatic glue spreader roller cleaning cycle
- Rapid glue unloading cycle
- Optional glue roller rotation inversion device for special processes
- Quick cleaning or glue change approx. 15 min.
- Quick release device for quick and easy replacement of the glue pot
- Possibility to replace the second glue pot with:
- EVA/PUR upper glue pot
- EVA lower glue pot
• No. 2 FLOATING pressure rollers:
First Ø 80 mm aluminum, second rubber
• Automatic Front/Rear End Trimming unit (straight cut) with copiers and integrated chipping collection
Possibility of independent front/rear cut selection from PLC.
HF (High Frequency) motors
End trimming unit blade 2 x Ø 100 mm
• 4 - positions flush trimming unit with 2 (HF) high - frequency motors.
• Ø 75 mm cutterblocks, with Widia multi - profile knives for easy change between thin edge, thickness 1 mm,
thickness 2 mm and solid wood Vertical and front disc copier
• Tool positioning with numerica dials
• Front extensible support for large panels with Polizene sliding fences
• CE LEGISLATION

Technical specifications

GENERAL
Feed speed	9 m/min
Panel thickness	min 8 – max 50 mm
Edge thickness in coils or strips	min 0,4 - max 3 mm
Edge thickness in strips (manual feeding)	max 5* mm
Maximum coil diameter	800 mm
Minimum panel length (processed side) with standard End trimming unit	110 mm
Minimum panel length (processed side) with VR1/VS1 opz. End trimming device Panel height h=18 mm Panel height h= 50 mm	180 mm 210 mm
Minimum panel width	70 mm
PRE-MILLING UNIT
Max milling	2** mm
HF (High Frequency) motors power	2 x 0,75 kW
Diamond cutterblocks tool dimensions	Ø 80 x H54 mm
Tool rotation speed	12.000 RPM
GLUEING UNIT
Heating elements power (6 cartridges)	1,630 approx. kW
Glue heating time from ambient temperature	14-16 approx. min
Glue heating time from standby	4 - 6 approx. min
Additional EVA hot melt lower glue tank capacity (optional)	1 Kg
Upper glue tank capacity PUR Polyurethane	1,4 kg
END TRIMMING UNIT
HF (high Frequency) motor power	0,22 kW
Blade rotation speed	12.000 RPM
FLUSH TRIMMING UNIT
Motors power	2 x 0,37 kW
Tool rotation speed	12.000 RPM
CORNER ROUNDING UNIT E550CRT
Motor power	0,22 kW
Tool rotation speed	12.000 RPM
Minimum panel thickness	8 mm
Maximum panel thickness	45 mm
Minimum panel length	140 mm

* the maximum thickness of the strip depends on wood hardness
** Removal section according to material type

Technical specifications

Details of the machine

Touchscreen control

Easy to use, Intuitive and Immediate

10” Colour display
Possibility of processing with storable programs
Impossibile to go wrong; the graphic visualizes directly the result of the process on the edged panel Just one
Just one click to choose the desired workmanship

Glueing unit PURE/EVA

It is possible to process material either with polyurethane (PUR) or EVA glue
With PUR glue it is possible to stop machine (up to 4 days) without having to effect any cleaning procedure.
Automatic cleaning of glue spreader roller
Glue roller with integrated heating uniform and constant glue temperature
Granule manual loading (glue pot 1,4 Kg)
Automatic glue drainage cycle. allows the change of type of glue in around 15 min.
Standard interchangeability which allows you to add a second additional glue pot both EVA/PUR and EVA
Possibility of reversing the rotation of the glue roller for special processes (OPT.)

Corner rounding unit CRT for finishing corners on straight and shaped panels

Finishing of front and rear corners on straight, bevelled and postformed panels
Diamond cutterblock
Possibility to select from PLC the processed front, rear or complete panel

VR1 or VS1 end trimming group with vertical rounding or bevel function (Opt)

VR1 or VS1 end trimming group to remove and mill edge excess on front/rear side of the panel

2 processing modes:

“VR1” radius (ABS and PVC thick edges) straight (thin edges and wooden strips)
- or
“VS1” bevel (thin edges) straight (thin edges and wooden strips)

Unit managed by the electronic control with the possibility to specifically choose the processing mode for the front and the rear of the panel
High frequency motor 0,22kW – 12.000 RPM
Integrated dust extraction system that includes the la extractor hood of the wood chips and flexible hose for connection to the external port D=120mm

End Trimming unit

PERFORMANCE AND VERSATILITY

2 blades for perfect front/rear end trimming on all types of edges
Operating cycle controlled by PLC
Rotation speed pre-milling tool - 12.000 rpm
Integrated suction system

Flush Trimming unit

FOUR PROCESSES

Quick changes between machining processes for thin edge, radiused edge and solid edge
The system “reads” the edge thickness, making mistakes impossible!
No. 2 motors HF 200 Hz. - 12.000 RPM - 0,37 Kw
Pro Nesting, system for processing perforated panels (optional)

Infrared lamp

TO GUARANTEE THE BEST GLUEING CONDITIONS

Creates the best conditions for perfect glueing.
Heats panels and removes all traces of dampness.

Antistatic and Cooling Spray Unit (Opz.)

Function of spray controller by PLC electrical
N.2 sprayers (bottom and top) and liquid tank
Suggested optional when the PUR gluing unit is foreseen
Alternatively you can choose the slipping liquid for glossy and delicated panels and edges (High-gloss)

Cleaning spray agent unit

MIRROR FINISHING

Spray function controlled by PLC.
2 sprayers (lower and upper) and liquid tank.

EXTRA PANEL SUPPORTING ROLLER CONVEYOR

Improves the processing of large panels.

E550T / E550CRT

L 2594mm L 3245mm L 3080mm

Pre-milling

INVISIBLE GLUEING LINE

DIAMOND tools Ø= 60mm H= 54mm
(E550 T)
DIAMOND tools Ø= 80mm H= 57mm
(E550 CRT)
HF motors 200 Hz – 12.000 rpm – 0.75 kW (each)
Dedicated suction system and blower for panel cleaning before glueing

Feeding fence (E550T)

PRACTICALITY AND PRECISION

Feeding fence with micrometric adjustment and numerical dial for the measurement of the removal
Variable milling up to 2 mm max with 8 - 50 mm panel height

Feeding fence (E550 CRT)

PRACTICALITY AND PRECISION

Infeed guide with decimal adjustment complete with numeric indicator for measuring the removal
Movement through linear guides and pads with recirculating ball bearings for precise positioning
Maximum milling adjustment 2 mm with panel height 8-50 m

Anti-adherence / release agent spraying unit

INSTANT PERFECT CLEANING

Spray function controlled by PLC
2 sprayers (lower and upper) and liquid tank

Edge Scraper with optionals

PERFECT PLASTIC EDGES EVEN IN BACKLIGHT

Blowers for detachment and removal of shavings.
Dust extraction system complete with box to separate and collect edge scraping shavings.
Pneumatic exclusion managed by control touchscreen (optional)
Pro Nesting, system for processing perforated panels (optional)

Glue Scraper with optionals

REMOVAL OF EXCESS GLUE

Copier discs with automatic cleaning system.
Two separate knobs which allow an easy positioning of the tool and a fast exclusion of the unit.
Pneumatic exclusion managed by control (optional)
Pro Nesting, system for processing perforated panels (optional)

E550T - E550CRT

E550T - Automatic edge bander with hybrid superior hot melt EVA/PUR polyurethanic (standard), chain panel feeding and pre-milling unit E550CRT - Automatic edge bander with hybrid superior hot melt EVA/PUR polyurethanic (standard), chain panel feeding, pre-milling and corner rounding units

E550T / E550CRT